Siemens PLC (s7-200, s7-300, s7-400, s7-1200, s7-1500), PCS7(Basic) programming, and troubleshooting
Ali Md Ishaq
Engineer Hardware Development
Kempten (Allgäu)
Summary
Dynamic and results-driven professional with extensive experience in industrial machinery operation and preventive maintenance. At Rahimafrooz Power Limited, optimized power plant operations, significantly reducing fuel consumption. Proven ability in quality assessment and workplace hazard management, complemented by strong troubleshooting skills and effective vendor relationships.
Overview
12
12
years of professional experience
4
4
Certifications
2
2
Languages
Work History
Machine Operator
MF Folien
05.2022 - Current
- Followed detailed instructions to operate machines with accuracy and produce quality products.
- Loaded raw materials into machines and unloaded finished products to keep manufacturing process running smoothly.
- Set up and adjusted equipment and properly configured machines for daily operation.
- Set up and ran machinery to produce exceptional products for industrial needs.
Assistant Manager-Automation
Sincos Automation Technologies Limited
Dhaka, Bangladesh
05.2017 - 03.2022
- Preparing designs and drawings of industrial automation systems consisting of PLC, HMI, packaging machineries, automated conveying systems and so on.
- Assisting development team to deliver PLC and HMI programming aligned with the defined project requirements.
- Working with the simulation team to develop detailed emulations. Establishing sequence of operation and control system architecture.
- Fault finding, troubleshooting as well as developing design and drawing modification of automated systems.
- Developing and conducting both formal and informal training programs designed to teach personnel the operation and troubleshooting techniques for the completed control system.
Power Plant Engineer
Rahimafrooz Power Limited (RZPL), 50MW
01.2015 - 04.2017
- Experienced in preparing start-up procedures and synchronizing power plants with the national grid & shut down procedures according to the instructions by National Load Dispatch Center & performing maintenance, operation, and control of 132/11 KV substation.
- Responsible for troubleshooting electrical and mechanical faults during shift operation and maintaining daily logs, production and generation reports, and efficiency assessments.
- Ensure the proper operation of SF6 Circuit Breakers, 35 MVA Power Transformers, 4.5 MVA Auxiliary Transformers, CT, PT, Earth switches, lighting arrestors, batteries during normal & emergency condition.
- Worked on commissioning 1943kVA synchronous alternator. Developed and implemented advanced control strategies to optimize power plant operations, resulting insignificant reduction in fuel consumption and increased plant efficiency.
- Implemented lean management practices within power plant environments, driving operational. efficiency, cost savings, and quality improvement
Installation Maintenance Engineer
BD Technology Limited
06.2013 - 12.2014
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
Education
Bachelor of Science - Electrical And Electronic Engineering
United International University (UIU)
United City, Madani Ave, Dhaka 1212, Bangladesh 04.2001 -
Software
HMI, SCADA design, and Excel report with WinCC advance, WinCC professional, and WinCC Flexible 2008
Modification of existing PLC, HMI, SCADA programming
MATLAB
Python
Net
COMSOL
Certification
LS Cable & system design, install and manage.LS Cable & System.Dec 12 to Dec 20, 2020
Skills
Machinery operation
undefinedLanguages
English
Advanced (C1)
German
Intermediate (B1)
Work Preference
Work Type
Full TimeWork Location
On-SiteHybridImportant To Me
Work-life balanceCompany CultureFlexible work hoursTeam Building / Company RetreatsHealthcare benefitsTimeline
Capacity Bulding Workshop, BRAC - Dec 01 to Dec 03, 2017
12-2025
Machine Operator
MF Folien
05.2022 - Current
LS Cable & system design, install and manage.LS Cable & System.Dec 12 to Dec 20, 2020
12-2020
Assistant Manager-Automation
Sincos Automation Technologies Limited
05.2017 - 03.2022
[Competencey Based Training and Assessment], [Bangladesh Technical Education Board, Dhaka] - [5 to 20 March 2016
03-2016
[Soft Skills Training], [SUDOKKHO] - [22-23 Feb 2016]
02-2016
Power Plant Engineer
Rahimafrooz Power Limited (RZPL), 50MW
01.2015 - 04.2017
Installation Maintenance Engineer
BD Technology Limited
06.2013 - 12.2014
Bachelor of Science - Electrical And Electronic Engineering
United International University (UIU)
04.2001 -
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