BHAVANA INGALE
Aachen
Summary
Driven engineer with a proven track record at Liebherr-MCCtec Rostock GmbH, enhancing calculation efficiency by 70% through innovative model development. Skilled in CAE & FEM software and Python, demonstrating leadership and critical thinking. Excelled in cross-functional teams, achieving significant design optimizations and weight reductions in automotive and mechanical engineering projects.
Overview
7
7
years of professional experience
Work History
Master Thesis
Liebherr-MCCtec Rostock GmbH
Rostock
10.2023 - 04.2024
- Developed replacement models to reduce calculation time by 70%.
- Automated identification of critical load cases, increasing efficiency with VBA and ANSYS APDL.
- FEM analyses for structural components and validation according to DIN and FKM standards.
Internship
Hörmann Engineering
Chemnitz
06.2023 - 09.2023
- Meshed component geometries for rail vehicles and mechanical engineering applications.
- Performed linear and non-linear FE calculations to evaluate structural integrity.
- Designed and analyzed connection technologies (bolts, rivets, welds, and adhesives).
- Post-processed and interpreted simulation results for design improvements.
Research Internship
German Aerospace Center (DLR)
Stuttgart
10.2021 - 02.2022
- Performed finite element analysis (FEA) to design and optimize hybrid materials for automotive applications, with a focus on weight reduction and structural integrity.
- Conducted parametric studies to assess the impact of car body parameters on mass reduction, leading to the development of lightweight designs.
Graduate Apprentice Trainee
Mahindra & Mahindra Pvt. Ltd.
Mumbai
09.2017 - 09.2018
- Developed 3D models, performed stack-up analysis, and applied GD&T for BIW auto parts.
- Performed CAE durability analysis using HyperMesh and FEMFAT to evaluate stress and deformation.
- Simulated CATIA V5 models for virtual testing and packaging validation.
- Led cost optimization through Design to Cost, DFMA, and Parametric Costing, and achieved a 25% weight reduction in seating systems.
- Worked in cross-functional teams (CFTs) for new product development.
Education
Master of Science - Computer-Aided Conception in Mechanical Engineering
RWTH Aachen University
Aachen, Germany08-2024
Bachelor of Science - Mechanical Engineering
Shivaji University
India05-2017
Skills
- CAE & FEM Software: ANSYS APDL, ANSYS Fluent, LS-Dyna, Hypermesh, Opti-Struct, Abaqus, Recurdyn, and Converge CFD
- CAD software: CATIA V5, Siemens NX, Creo
- Programming: Python, MATLAB, Java, Excel VBA
- Standards: DIN, FKM, Eurocodes
- Machine Learning: TensorFlow, Keras, NumPy, scikit-learn
- Software: SAP, Teamcenter, Microsoft Office Suite
- Language: English (Fluent), German (B1), Hindi (Fluent), Marathi (Mother tongue)
- Personal Skills: Teamwork, Leadership, Critical Thinking, and Effective Communication
Affiliations
- Actively participated in the "Innovation for Tomorrow" community outreach program, promoting STEM education and inspiring local students.
Languages
Hindi
First Language
English
Proficient (C2)
C2
German
Intermediate (B1)
B1
Projects
Application of Machine Learning in Structural Health Monitoring
- Development of an ML model for damage and anomaly detection in structures.
- Implementation of 3D CNNs using TensorFlow and Keras.
- Tools: Abaqus, Python (TensorFlow, Keras, Scikit-learn).
Parametric Optimization of a Honeycomb Structure
- Development of a parametric model for perforated sandwich honeycomb structures for static and fatigue-related studies.
- Optimization of structural parameters for different load cases and conducting a mesh convergence analysis.
- Tools: Abaqus, Python.
Development of a Multiaxial Fatigue Criterion for Carbide Tool Steel
- Performed FEM simulations for linear static analysis of tool steels.
- Developed an algorithm for multiaxial stress evaluation and fatigue testing.
- Conducted both uniaxial and multiaxial fatigue tests on hydraulic test rigs.
- Tools: Abaqus, Python.
Timeline
Master Thesis
Liebherr-MCCtec Rostock GmbH
10.2023 - 04.2024
Internship
Hörmann Engineering
06.2023 - 09.2023
Research Internship
German Aerospace Center (DLR)
10.2021 - 02.2022
Graduate Apprentice Trainee
Mahindra & Mahindra Pvt. Ltd.
09.2017 - 09.2018
Master of Science - Computer-Aided Conception in Mechanical Engineering
RWTH Aachen University
Bachelor of Science - Mechanical Engineering
Shivaji University
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