Summary
Overview
Work History
Education
Skills
Training
Timeline
Generic

Brett Young

Head Quality Operations - BGEU
Osthofen

Summary

Quality management professional equipped to drive and enhance operational excellence. Skilled in quality assurance, process improvement, and regulatory compliance. Strong emphasis on team collaboration and adaptability to changing needs. Known for reliability, strategic thinking, and achieving measurable results.

Overview

34
34
years of professional experience

Work History

Head of Quality Operation Business Group Europe

Autoneum
10.2019 - Current

Led

  • Enhanced employee engagement in quality initiatives by recognizing individual contributions and promoting a culture of accountability.
  • Led a team of quality assurance professionals, ensuring consistent adherence to company standards and regulatory requirements.
  • Championed a culture of continuous improvement by fostering open communication channels between employees at all levels within the organization.
  • Ensured compliance with industry regulations by staying up-to-date on changing standards and providing guidance across multiple departments.
  • Implemented Six Sigma methodologies throughout various departments, resulting in improved operational efficiencies and reduced process variability.
  • Initiated cross-functional collaborations with engineering and manufacturing teams to identify root causes of defects and implement corrective actions.
  • Managed the resolution of customer complaints, leading investigations to determine cause and implementing corrective actions to prevent recurrence.
  • Streamlined quality control processes by integrating automated systems and reducing manual inspection tasks.
  • Improved quality processes for increased efficiency and effectiveness.
  • Increased customer satisfaction through adherence to quality standards and customer requirements.
  • Updated quality control standards, methods, and procedures to meet compliance requirements.
  • Recorded, analyzed, and distributed statistical information.

Executive Committee Member and Department Manager of Manufacturing JIT processes

Toyota Boshoku South Africa
01.2017 - 01.2019
  • Responsible for revival of manufacturing according to TPS principals and development of shop floor environment to restore Stable production, Quality and Cost management.
  • Managed technologies: Seat Assembly, Sewing, Cutting, Headrest, Welding, Bending
  • Program support.

General Manager (Full Operations for main facility, Purchasing for both factories)

Brace Able Manufacturing
01.2016 - 01.2017
  • Reported to the Managing Director
  • Started as Senior Manager Quality, Moved to GM in 3rd month due to Crisis on 640A Project (95% of business activities).
  • Recovered Delivery performance in SoP Ramp up and stabilized Production within 3 months.
  • Revised entire operation in line with new business requirements – aligning department functions and establishing refined procedures.

FES Senior Specialist / Quality Manager

Faurecia Emissions Control Technology
01.2013 - 01.2015
  • Focus on Profitability (Efficiency, Lean, Layout Improvement and material flow, Headcount reduction)
  • 13 Months as Acting Quality Manager, recovered Ford Q1 (MSA from Red to Green), GM Bidlist (QSB from Red to green).
  • Worked on assignment to the Plant General Manager

Senior Manager

Toyota South Africa Motors
01.1995 - 01.2013
  • Report to the General Manager.
  • Managed several portfolios – Projects (Plant change and New Model introduction, Quality (including Quality/Process Engineering and Quality Assurance/Control), Production, Maintenance
  • Worked in Weld, Press and Assembly Plants.
  • Budget Planning and cost reduction strategies.
  • Team consists of Managers, Auditors, Metrologists, Supervisors, Artisans, Engineers and Technical Experts
  • Started as a Operator, Quality Inspector, Trainee (for Management and Engineering), Supervisor, Dojo Trainer, Manager and ultimately Senior Manager.
  • Highlights
  • Reduced average monthly returns from 1918 to 7 average ppm over 3 years in Press Plant (a particular challenge in an old plant operating to new standards.)
  • Created Quality Reporting and Analysis protocols and systems.
  • Built a “Dojo” with all training equipment, developed training program and trainers for operators, team leaders and supervision as part of turn-around for quality and productivity.
  • Various Workplace Improvements
  • Ran project to improve efficiency (MHU) by 12 % in 6 months
  • Standardised Work Implementation
  • Cost reduction projects (example: equipment improvement, consumable reduction)
  • Various roles to launch new vehicles, Condor, Corolla Hilux and Fortuner

Various other Employers
01.1992 - 01.1995
  • Managed night-shift for Clothing Components cc (1993 – 1994)
  • Basic understanding of Pneumatics. (And other maintenance activities)
  • Managed Clients, ran office and promoted sales (ABTECH Agencies – Wholesaler)
  • Worked for Shield Chemicals, Douglas Green & Bellingham Wines, PicknPay, Salehouse, Clicks, A-Construction

Education

Bachelor of Technology - Business Administration

Durban University of Technology
Durban, South Africa

National Diploma Operations Management -

Durban University of Technology
Durban, South Africa
04.2001 -

National Diploma - Electronic Engineering

Technikon Natal
01.1992 - 01.1994

Matric - undefined

Hillview Senior Secondary School
01.1991 - undefined

Skills

  • Familiarity with Crisis Plant Environments
  • Committed goal achiever with natural leadership ability
  • Proven success in both stable and crisis environments
  • Back ground in OEM(18yrs) as well as 1st- and 2nd -Tier supplier organizations
  • Experience in developing strategy, management of Projects, Quality, Maintenance, Production, Engineering, Leadership and Skills Training, coaching
  • Able to interpret corporate strategy into shop floor actions and bridge the gaps between Technical, Operating and Controlling teams

Operational excellence

CAPA management

Process validation

Change control management

Customer complaint handling

Statistical process control

Problem-solving

Quality processes

Customer satisfaction

Team Training

Operational improvements

Performance monitoring

Continuous improvement

Total quality management

SOP development

Issue resolution

Operation Monitoring

Analytical mindset

Management consulting

Quality control management

Teamwork and collaboration

Customer service

Problem-solving abilities

Team leadership

Multitasking

Operational efficiency

Strong work ethic

Excellent communication

Decision-making

Self motivation

Adaptability and flexibility

Critical thinking

Active listening

Organizational skills

Strategic planning

Analytical thinking

Relationship building

Training

  • FES Training in Pisek, Czech Republic (Lean Tools and workshops)
  • TPS by European Management Development (TME - Brussels)
  • TPS Training in Japan (Motomachi and Tahara Plants)
  • CoP Training in Thailand
  • Graduated Toyota Leadership Development Program (UKZN & Toyota)
  • Graduated the Group Leader Development Program
  • Master Trainer – Weld Shop Knowledge and Skills development
  • Training in Thailand, Japan, Germany, Portugal, Spain and France on various technologies and systems to do with Operations, Quality, Lean deployment and Kaizen
  • Willing to travel
  • Chairing disciplinary Hearings
  • Total Quality Management
  • World Class Manufacturing
  • Toyota Production Systems (Local Development)
  • ISO 9002 course with SABS

Timeline

Head of Quality Operation Business Group Europe

Autoneum
10.2019 - Current

Executive Committee Member and Department Manager of Manufacturing JIT processes

Toyota Boshoku South Africa
01.2017 - 01.2019

General Manager (Full Operations for main facility, Purchasing for both factories)

Brace Able Manufacturing
01.2016 - 01.2017

FES Senior Specialist / Quality Manager

Faurecia Emissions Control Technology
01.2013 - 01.2015

National Diploma Operations Management -

Durban University of Technology
04.2001 -

Senior Manager

Toyota South Africa Motors
01.1995 - 01.2013

Various other Employers
01.1992 - 01.1995

National Diploma - Electronic Engineering

Technikon Natal
01.1992 - 01.1994

Matric - undefined

Hillview Senior Secondary School
01.1991 - undefined

Bachelor of Technology - Business Administration

Durban University of Technology
Brett YoungHead Quality Operations - BGEU