- Improved system performance by identifying and resolving technical issues in a timely manner.
- Completed software updates and assessed security patches for optimized computer use.
- Evaluated new tools and technologies for possible integration into existing infrastructure environments.
- Analyzed system requirements, developing tailored solutions that met or exceeded client expectations.
- Implementation of the Q-DAS (Quality-Data Assurance System) statistical software in the American Axle and Manufacturing complex in Guanajuato, Mexico and Saltillo, Coahuila, Mexico.
-Budget
-Time Line
-Database Design
-Data Flow Design
-Software interface design for operators
-Critical Characteristics Report Design
-Electronic Report Configuration
-System benefits for resource savings
-Training plan for operators, supervisors, managers and directors.
- Integration of advanced technologies in Industry 4.0 and Quality 4.0.
- Audits carried out based on the IATF-16949 standard.
- Implementation of Layered Process Auditing (LPA).
- Database fusion with Power BI and Excel to obtain daily scrap reports.
- Application of statistical methods for the control and supervision of production processes. Statistical Process Control (SPC).
- Configuration of Zeiss coordinate measuring machines (CMMs) to obtain measurement data and control the good quality of the parts. Periodically in accordance with ISO 9000-9004 quality standards.
- Configuration of Marposs Gages and Hand Gages to obtain measurement data and control the good quality of the parts.
- Training for operators, supervisors, managers and directors on process control.
- Implementation of traceability in processes. Vgage configuration for traceability.
- Leading daily meetings to distribute the scrap budget to each production line.
- Daily, weekly and monthly scrap reports for Scrap Analysis and production planning.
- Daily OEE (Overall Equipment Effectiveness) and FTQ (First Time Quality) reports.
- Monitoring of Cpk's and Ppk's to measure process capability in relation to specification limits by customers (FORD, NISSAN, Chrysler, GM, etc.).
- Capability Studies and Control Charts: To monitor low CPKs and troubleshoot machine, tool or operator training issues.
Multidisciplinary team: Manufacturing, Manufacturing Engineers and Quality Engineers.
- Project leadership for savings and sustainable enterprise. To be eliminate the paper SPC manual charts.
- Annual audit of physical parts vs. general inventory.
- Monthly scrap presentations. Defect tops to implement quality methods and eradicate them.
- Concentration of information on the lines, including model, part number, defect code and cost, in a database for the distribution of daily reports and planning of improvements on the lines.
- Planning and implementation of OPS Review. Visits by directors and managers to the plant to verify the optimal functioning of the lines and plant in general.
- Application of Methods for efficiency and productivity.
-5S
-Problem Solving A3
-PDCA: Plan, Do, Check and Action
-DMAIC: Define, Measure, Analyze, Improve and Control
-8D for the eight disciplines
- Standardization of techniques for the statistical control of processes on production lines.
- Supplier response Action: Analysis of the root cause of the problem, to provide the customer with an immediate solution.
Record action: Distribution and monitoring of tasks for the fulfillment of projects in the plant.
Check List: Standardization of processes for optimal operation of production lines by operators. Also on measuring tables with hand gages.
- Training and production of manuals for operators. To learn how to use the software implemented on the floor.