Knowledgeable Maintenance & Process brings expertise in project management and design. Understands challenges of today's businesses in meeting industry demands with cost-effective strategies. Well-versed in trends in machinery and methods.
Provided technical assistance to production team when issues arose.
Conducted root cause analysis to identify, prioritize and eliminate process losses.
Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
Coached newly hired employees and interns while observing progress and delegating tasks.
Coordinated with suppliers to resolve raw material issues affecting production schedules.
Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
Participated in project reviews to enable ongoing status tracking and reporting.
Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
Reviewed processes, identifying areas requiring improvement.
Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
Team Lead Technical Engineer
Dicastal North America
03.2021 - 03.2022
Company Overview: Dicastal North America, Greenville, USA MI-Automotive Industry (Tier-1)
Supporting the engineering team during planning, design, development, installation, maintenance and troubleshooting processes
Analyzing existing systems and operations and developing preventive maintenance strategies
Identifying potential problems and notifying the relevant stakeholders in timely manner
Monitoring processes, workers and methods and developing plans for increased efficiency
Conducting required research and developing best practices
Coordinating with other Engineers and crew members to ensure quality products are completed on schedule
Performing optimization tests
Developing routines and best practices to ensure product quality
Performing quality control on all projects, writing reports and making recommendations for improvement
Maintenance Engineer
Dicastal North America
06.2020 - 07.2021
Company Overview: Dicastal North America, Greenville, USA MI-Automotive Industry (Tier-1)
Provide support to the Department Manager regarding needs for all machinery and equipment
Investigate and troubleshoot mechanical failures, Implement permanent corrective actions for such’s failures
Determines material requirements for new installations, fabrication and replacement parts and initiate’s order
Monitor levels of spare parts for all machinery and ensure spare parts are accessible for all required repairs, replacements include ordering, tracking and ensuring proper delivery of parts required
Schedule and perform all required Preventive Maintenance PM actions
Create and implement Permanent Corrective Actions for poor product quality
Utilizes Visual Management techniques (check sheets, laminated directions etc.) to insure operator understanding and compliance to standard methodology as required
Train Maintenance Technician’s on all aspects of the machinery and basic repairs
Organize cleaning of machinery, filter changes, equipment installation, equipment repair and other special projects, with appropriate employees and contracted service companies
Foundry Maintenance Specialist
Borbet Alabama
12.2016 - 06.2020
Company Overview: Borbet Alabama, Auburn, USA AL-Automotive Industry (Tier-1)
Provide support to the Department Manager regarding needs for all machinery and equipment
Investigate and troubleshoot mechanical failures, Implement permanent corrective actions for such’s failures
Determines material requirements for new installations, fabrication and replacement parts and initiate’s order
Monitor levels of spare parts for all machinery and ensure spare parts are accessible for all required repairs, replacements include ordering, tracking and ensuring proper delivery of parts required
Schedule and perform all required Preventive Maintenance PM actions
Create and implement Permanent Corrective Actions for poor product quality
Utilizes Visual Management techniques (check sheets, laminated directions etc.) to insure operator understanding and compliance to standard methodology as required
Train Maintenance Technician’s on all aspects of the machinery and basic repairs
Organize cleaning of machinery, filter changes, equipment installation, equipment repair and other special projects, with appropriate employees and contracted service companies
Casting Maintenance Engineer
Borbet Alabama
01.2014 - 12.2016
Company Overview: Borbet Alabama, Auburn, USA AL-Automotive Industry (Tier-1)
Prepare and coordinate all parameter data for existing molds, samples and any new wheel development programs
Coordinate with X-Ray Technicians and or casting process Technicians when structural failures occur so that you can take proper precautions to eliminate X-Ray scrap
Coordinate and develop training of the process technicians and casters when introducing new coating and sand blasting methods
Work with casters and process technicians on identifying and repairing all cosmetic issues and checking the first good Wheel after the cosmetic repair is completed
Perform magma simulated fill, infrared thermos images of the molds
Work closely with Die Maintenance and Maintenance technicians on Gima downtimes
Supervise and coordinate activities of team members in achieving department performance objectives
Participate as across functional team member on focusing continuous improvement teams as required
Foundry Maintenance PM Technician
Borbet Alabama
09.2012 - 01.2014
Company Overview: Borbet Alabama, Auburn, USA AL-Automotive Industry (Tier-1)
Perform highly skilled and technical work to rebuild, convert, modify, repair, develop, build, install and maintain all types of equipment, machinery and facility using complex drawings, schematics and repair manuals
Perform work in any of the foundry areas of electrical, mechanical, pneumatics and hydraulics to accomplish required work
Operate all maintenance equipment and machinery to complete assignment
Determine material requirements for new installation, fabrication and replacement parts and initiate’s order
Troubleshoot equipment, determines the nature of problem’s and taking corrective action
Coordinate maintenance activity with production supervisor to minimize down time and lost production
Foundry Maintenance PM Technician
Borbet GmbH
02.2012 - 09.2012
Company Overview: Borbet GmbH, Hesborn , Germany-Automotive Industry (Tier-1)
Perform highly skilled and technical work to rebuild, convert, modify, repair, develop, build, install and maintain all types of equipment, machinery and facilities using complex drawings, schematics, and repair manuals
Perform work with any of the foundry areas of electrical, mechanical, pneumatic and hydraulics to accomplish required work
Maintenance Technician
Schmiede Technik
02.2003 - 02.2012
Company Overview: Schmiede Technik, Plettenberg, Germany-Automotive Industry (Tier-1)
Perform highly skilled and technical work to rebuild, convert, modify, repair, develop, build, install and maintain all types of equipment, machinery and facilities using complex drawings, schematics, and repair manuals
Perform work with any of the foundry areas of electrical, mechanical, pneumatic and hydraulics to accomplish required work
Education
Industrial Mechanical Engineer and Production Technic
Berufskolleg Technic
01.2003
Skills
Process development
Team collaboration
Production planning
Process validation
Process flow analysis
Project management
Cross-functional teamwork
Equipment optimization
Continuous improvement
Mechanical engineering
Process flows
Technical troubleshooting
Corrective action planning
Production problem documentation
Operations planning
Industrial engineering
Machine troubleshooting
Languages
German
Bilingual or Proficient (C2)
English
Bilingual or Proficient (C2)
Turkish
Bilingual or Proficient (C2)
Timeline
Process Engineer/Department Leader
PreZero US, inc.
03.2022 - 12.2024
Team Lead Technical Engineer
Dicastal North America
03.2021 - 03.2022
Maintenance Engineer
Dicastal North America
06.2020 - 07.2021
Foundry Maintenance Specialist
Borbet Alabama
12.2016 - 06.2020
Casting Maintenance Engineer
Borbet Alabama
01.2014 - 12.2016
Foundry Maintenance PM Technician
Borbet Alabama
09.2012 - 01.2014
Foundry Maintenance PM Technician
Borbet GmbH
02.2012 - 09.2012
Maintenance Technician
Schmiede Technik
02.2003 - 02.2012
Industrial Mechanical Engineer and Production Technic