Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Timeline
Hi, I’m

Mithil Badam

Product Development Engineer
Stuttgart
Mithil Badam

Summary

Holding a Master's degree specializing in product development and project management, with advanced proficiency in a wide range of CAD, FEM and Manufacturing tools. Strong foundation in mechanical development using Model-Based Systems Engineering (MBSE), alongside expertise in benchmark analysis for optimal design solutions. Known for exceptional collaboration and teamwork skills, with a proven ability to lead cross-functional teams. Demonstrated leadership and project execution expertise by successfully leading the startup of an HVAC system development and construction, driving the project from concept to completion while ensuring all systems met performance standards and operational efficiency.

Overview

6
years of professional experience
6
years of post-secondary education
2
Languages
4
Certificates

Work History

Ecalia

Product Development Engineer
08.2023 - Current

Job overview

  • Designed and manufactured components using CNC machining and 3D printing, achieving a 30% reduction in manufacturing lead times.
  • Created PMI drawings using NX and applied GD&T principles for precision manufacturing.
  • Designed fluid-flow control systems for testing, optimizing pressure drop and Compression efficiency.
  • Conducted FEM analysis (ANSYS & NASTRAN) on high-stress components to validate material selection and structural integrity.
  • Developed comprehensive technical documentation using AI developer version, including SOPs and process strategies.

Continental AG

Master Thesis - Design and Development Engineer
01.2023 - 07.2023

Job overview

  • Designed a precision tooling system for tire manufacturing, improving setup efficiency by 56%
  • Implemented lean manufacturing techniques such as VSM, SMED to reduce overall set-up time.


Continental AG

Internship - Design Engineer
10.2022 - 12.2022

Job overview

  • Collaborated with the PKW design team to identify and resolve setup and tooling changeover issues in tire manufacturing, improving machine setup time and overall efficiency
  • Developed 3D models and production-ready CAD drawings for dimensional tooling components, incorporating required updates from Engineering Change Orders (ECOs)

Gemba Concepts

Mechanical Design Engineer
01.2019 - 02.2020

Job overview

  • Designed precise 3D models of hydraulic pump components and assemblies in NX, ensuring functional integration and manufacturability.
  • Applied appropriate tolerance classes to pump components, ensuring dimensional accuracy and alignment with design specifications and industry standards

Education

TECHNISCHE UNIVERSIT¨AT BERGAKADEMIE

M.Sc. from Mechanical and Process Engineering
10.2020 - 05.2023

OSMANIA UNIVERSITY - VASAVI COLLEGE OF ENGINEERING

B.tech. from Mechanical Engineering
08.2015 - 05.2019

Skills

Data Analysis

Accomplishments

  • Gas Turbine Combustion Design: Mechanical design of combustion components with a focus on high-temperature materials and fluid-structure interactions.
  • Mechanical Design & GD&T: Expertise in stack-up analysis, PMI drawings (NX), and ASME standards
  • CAD & FEM Simulation: Proficient in NX CAD, ANSYS (structural & thermal analysis) and Inventor .
  • Product Development & DFM/DFA: Experience in DFM/DFA.
  • Technical Documentation & SAP ERP
  • Cross-functional Collaboration: Experience in working with project management, procurement, and manufacturing teams.

Certification

Lean Six Sigma Green Belt Certification AIGPE - ASQ.

Timeline

Product Development Engineer

Ecalia
08.2023 - Current

Master Thesis - Design and Development Engineer

Continental AG
01.2023 - 07.2023

Internship - Design Engineer

Continental AG
10.2022 - 12.2022

TECHNISCHE UNIVERSIT¨AT BERGAKADEMIE

M.Sc. from Mechanical and Process Engineering
10.2020 - 05.2023

Mechanical Design Engineer

Gemba Concepts
01.2019 - 02.2020

OSMANIA UNIVERSITY - VASAVI COLLEGE OF ENGINEERING

B.tech. from Mechanical Engineering
08.2015 - 05.2019
Mithil BadamProduct Development Engineer