Mohamed Ali Zouaghi
Manufacturing Engineer
Aachen
Summary
Experienced electromechanical engineer with specialized expertise in automotive battery systems manufacturing and integration. Proven track record in HV battery workshop development, equipment validation, and cross-functional project management. Strong background in mechanical design, electrical systems integration, and thermal management for battery production environments. Demonstrated ability to work in international R&D settings with focus on sustainable power systems and electrification technologies.
Overview
11
11
years of professional experience
4
4
Languages
Work History
Manufacturing Engineer
SEGULA DEUTSCHLAND GmbH
Eisenach
07.2023 - Current
- Led equipment installation and commissioning from study phase until final acceptance for an automated battery workshop producing BEV/PHEV battery packs for the new EV Opel Car.
- Evaluated equipment design for manufacturability and assembly in close collaboration with suppliers and manufacturing teams, ensuring optimal production efficiency.
- Conducted comprehensive testing and monitoring of battery production machinery for validation processes regarding mechanical integration, thermal management, quality, timing and safety compliance with European safety norms
- Supported project milestones achievement including CAPEX, change request management, and schedule management while collaborating with international teams achieving KPIs: DDR ( Direct Run Ratio) >80%; Quality>95%; Productivity=90%
- Managed suppliers On-site activities, participated in root causes analysis of breakdowns and problems and new actions plan definition by respecting OPEL requirements
- Created dashboards following STELLANTIS standards to track design progress and handover process between suppliers and customers, implemented continuous improvement through PDCA methodology
Production Engineer
ELECTROCONTACT TUNISIE, NEXANS AUTOELECTRIC GmbH
Sousse
09.2018 - 06.2022
- Managed employees, equipment, and materials ensuring quality, cost, time, and safety compliance
- Created tracking files for production and equipment capacity, participated in analysis and action plan definition in case of deviation
- Applied PDCA, Six Sigma, POKE YOKE achieving KPIs: productivity=99%, Quality=25ppm, fluctuation
- Identified process bottlenecks, validated equipment capability, and supported other departments for new product development
Maintenance & Test Engineer
TUNISIAN MILITARY OF DEFENSE
Tunis
08.2014 - 03.2017
- Supervised maintenance activities achieving availability > 98% for daily operations
- Analyzed automotive component breakdowns and developed test benches improving productivity to 95%
Education
CERTIFICATE OF MATERIAL OFFICER ON AUTOMOTIVE MECHANIC -
Technique School of Army
Tunisie07.2014
ELECTROMECHANICAL ENGINEER -
Tunisian Academy Military
Tunisie07.2013
Graduation thesis -
Royal Military Academy
Brussels, Belgium06.2013
DIPLOM OF BACCALAUREAT SPECIALITY MATHEMATIC -
School Said Abou Baker
Tunisie06.2008
Skills
Project leadership: Successfully managed complex equipment installations and cross-functional teams
Technical Problem-solving: Expert in root cause analysis and implementation of corrective action plans
Quality and safety focus: Strong commitment to European safety norms and quality standards
Discipline, Self control and rigor
undefinedInterests
Travel, Car repair, Football, Walking
Timeline
Manufacturing Engineer
SEGULA DEUTSCHLAND GmbH
07.2023 - Current
Production Engineer
ELECTROCONTACT TUNISIE, NEXANS AUTOELECTRIC GmbH
09.2018 - 06.2022
Maintenance & Test Engineer
TUNISIAN MILITARY OF DEFENSE
08.2014 - 03.2017
CERTIFICATE OF MATERIAL OFFICER ON AUTOMOTIVE MECHANIC -
Technique School of Army
ELECTROMECHANICAL ENGINEER -
Tunisian Academy Military
Graduation thesis -
Royal Military Academy
DIPLOM OF BACCALAUREAT SPECIALITY MATHEMATIC -
School Said Abou Baker
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