Summary
Overview
Work History
Education
Skills
Timeline
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MOHAMED Ashraf SEWAFY

MOHAMED Ashraf SEWAFY

Jigs & Tools Development Engineer
Buxtehude

Summary

Manufacturing Engineer specializing in Jigs & Tools, with extensive end-to-end expertise in Airbus industrial systems as the official Process Owner Delegate (POD) for the Jigs & Tools industrialization process. Proficient in applying Lean principles and driving digital transformation through the integration of advanced technologies, including ARIS for process modeling, Skywise for data-driven bottleneck analysis, and VR for industrial applications. Committed to enhancing industrial performance and supporting critical production ramp-ups by optimizing and streamlining system design. Results-oriented professional dedicated to delivering innovative solutions that elevate operational efficiency and effectiveness.

Overview

8
8
years of professional experience
3
3
Languages

Work History

Jigs & Tools Development Engineer

Airbus Aerostructures GmbH
09.2021 - Current
  • Process Owner Delegate (POD): Led the cross-plant harmonization and redesign of the Jigs & Tools industrialization process following the company merger. Responsible for modeling the end-to-end process in ARIS to establish a unified landscape for the new ASA entity.
  • Industrial System Design & Implementation: Architected and managed the rollout of the TOMAS Dashboard (Skywise/SAP) as a digital industrial system. This initiative optimized the procurement process, created end-customer transparency, and enabled data-driven bottleneck analysis to support production ramp-ups.
  • Pragmatic Technology Integration (VR): Drove the introduction of VR for early-stage design validation of production layouts. Developed the workflow for transforming native 3D data into a simulated VR environment, ensuring the technology provided value-added integration without operational disruption.
  • Process Automation & Efficiency Gains: Co-developed a parameterized design model with Airbus Spain to automate tool design, reducing associated annual costs

Junior Project Lead, Production-related Processes

Umlaut Engineering GmbH (Accenture)
08.2017 - 09.2021
  • Established a protocol for prioritizing critical Non-Conformities (NCs) on the shop floor, creating rework plans and an escalation logic.
  • Supported the rollout of a digital NC-tool by conducting user-acceptance testing and providing direct on-the-floor training to production staff.
  • Contributed to process optimization and direct shop-floor support management.

Education

Master of Science - International Production Management

Technische Universität Hamburg (TUHH)
Hamburg, Germany
04.2001 -

Bachelor of Science - Mechanical Engineering (Design & Production)

German University in Cairo (GUC)
Cairo, Egypt
04.2001 -

I.G.C.S.E. - High School– Cambridge & Edexcel

British Council
Cairo, Egypt
04.2001 -

Skills

Lean Manufacturing & Continuous Improvement: Proficient in applying Lean principles, including Value Stream Mapping, Flow Management, Kaizen, and Business Improvement methodologies to optimize industrial processes

Timeline

Jigs & Tools Development Engineer

Airbus Aerostructures GmbH
09.2021 - Current

Junior Project Lead, Production-related Processes

Umlaut Engineering GmbH (Accenture)
08.2017 - 09.2021

Master of Science - International Production Management

Technische Universität Hamburg (TUHH)
04.2001 -

Bachelor of Science - Mechanical Engineering (Design & Production)

German University in Cairo (GUC)
04.2001 -

I.G.C.S.E. - High School– Cambridge & Edexcel

British Council
04.2001 -

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MOHAMED Ashraf SEWAFYJigs & Tools Development Engineer