Mohammadhassan Samadpour

• Collaborated with Mercedes-Benz and ANSYS on HBM (Human Body Model) simulations in crash scenarios, focusing on safety for pedestrians and individuals with disabilities
• Developed a UMAT in LS-DYNA for explicit crash analysis, improving simulation accuracy and efficiency (a +500 line code scripting)
• Contributed to enhancing vehicle designs for the safety of pedestrians, individuals with disabilities, and autonomous driving systems
• Analyzed the impact of new seating arrangements on for autonomous

Leading and Team working:

• Led a cross-functional team in the design and prototyping highly complex product (+10000 component)
• Mentored junior engineers in best practices for mechanical design, fostering a culture of continuous learning and professional growth.
• Trained junior engineers on best practices in CAE modeling and analysis techniques, fostering a culture of continuous learning and improvement.

Project Management:

• Planned 8 highly integrated projects from beginning to end, focusing on timelines, budgets and mechanical feasibility.
• Delivered projects on time and within budget constraints by effectively managing resources and maintaining focus on key objectives.
• Checked design compliance with product specifications and standards requirements.
• Troubleshot and diagnosed issues in design/prototype process, quickly made plans for repairs and monitored use to rectify issues.
• Proactively identified potential risks in the design process and developed contingency plans to mitigate potential impacts on project timelines or budgets.
• Evaluated competitor offerings to inform future product development strategies while maintaining a distinctive brand identity within the marketplace.

Simulation & Modeling:

• Conducted simulation checks, mentored engineers on mathematical modeling, and reviewed FE/ CFD models
• Supported engineering design development through analysis and simulation of prototypes and 3D computer models.
• Implemented advanced simulation tools to accurately predict system behavior under various operating conditions, minimizing the need for physical prototyping iterations.
• Collaborated with cross-functional teams to develop high-quality products within tight deadlines.
• Supported quality assurance initiatives by identifying areas of risk within CAE models that required further investigation or resolution prior to manufacturing release decisions being made.

Optimization:

• Reduced production costs by optimizing material usage and manufacturing processes.

CAD & in house and out source Manufacturing:

• Reviewed and developed 3D CAD models and manufacturing drawings
• Developed detailed 3D models and drawings, ensuring accurate communication of design intent to fabrication teams.
• Managed BOM and production planning using SAP ERP

Prototyping: Oversaw prototyping

• Performed analysis on technical designs and prototypes in development stage.
• Evaluated final product's overall performance, reliability and safety.
  

Collaborations:

• Collaborated with international parties such as Siemens Energy, AEROVIDE, W2E , JOUMONT electric teams to develop and implement product improvements to enhance performance.
• Collaborated with clients, provider, engineers, contractors, and sub-consultants on projects with budgets up to $10mil.
• Established strong relationships with suppliers, negotiating favorable terms for high-quality components at competitive prices.

• As part of the R&D design team, I was responsible for designing and prototyping large-scale, highly complex products (5 product with more than 10000 component)
• Developed efficient, fast-run-time code for parameter optimization based on PDE of mechanical systems
• Performed mathematical formulas to generate engineering models and calculations for system performance.
• Developed custom scripts and macros to automate repetitive tasks, increasing productivity and reducing human error.
• Applied deep knowledge of FE and CFD to solve complex problems, model reduction, rotor dynamics and vibration
• Conducted detailed numerical analyses, coupled multi-physics modeling, and HPC simulations for complex nonlinear problems
• Evaluated design alternatives with rigorous sensitivity analyses, ensuring optimal engineering solutions were selected based on performance criteria.
• Achieved more accurate fatigue life predictions by incorporating advanced material constitutive models into FEA simulations.
• Optimized FEA models with thorough validation, ensuring accurate representation of real-world behavior.
• Improved correlation between test data and simulation results by refining material properties and boundary conditions within CAE models.
• Supported the development of industry-leading products by applying cutting-edge CAE tools and methodologies to complex engineering challenges.
• Achieved more accurate fatigue life predictions by incorporating advanced material constitutive models into FEA simulations.
• Identified areas of improvement in existing designs through rigorous CFD studies, leading to increased efficiency and cost savings.
• Developed custom scripts, enhancing the accuracy and efficiency of CFD simulations.
• Optimized CFD simulations by implementing advanced meshing techniques and turbulence models.
• Reduced computational time for complex analyses through effective parallel processing and code optimization.
• Expertise in modeling, simulation, and testing of metallic, composite, and polymer-based materials, thermal and electrical insulation material
• Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
• Delivered comprehensive reports detailing CAE results, supporting decision-making within the organization.
• Developed and maintained comprehensive documentation of CAE processes, ensuring consistency and repeatability across all projects.
• Collaborated closely with cross-functional teams to integrate CAE data into the overall design process.
• Kept up-to-date with industry advancements by attending conferences, workshops, and professional training sessions related to FEM/CFD engineering technologies.
• Optimized the design cycle for reliability and robustness, adhering to standards
• Conducted optimization studies utilizing linear optimization and multiple disciplinary optimization.
• Increased confidence in structural integrity predictions by calibrating CAE models with physical test data.
• Led laboratory and experimental tests, such as modal and vibration tests, noise tests, and material tests, Analyzed test data
• Designed high quality, robust and cost-effective CAD product models by preparing routine layouts, detailed drawings, assembly sketches and diagrams.
• Effectively developed models, assemblies and drawings using CATIA and SOLIDWORK.
• Eliminated ineffective product line materials to resolve performance challenges and mitigate corrosion.
• Drafted assemblies, models, and other technical drawings.
• Reduced manual processes by designing library features to increase production efficiency, improving efficiency 70%.
• Developed detailed 3D models and drawings, ensuring accurate communication of design intent to fabrication teams.
• Assisted drafters in developing structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software.

• Stability and Aerodynamic Characteristics of 'TETROSMUS' Fish Geometry: Created 3D models and performed CFD analysis; conducted wind tunnel experiments to verify results, with findings published in Springer Journal
• Gained valuable experience working within a specific industry, applying learned concepts directly into relevant work situations.

Projects: APADANA Full Electric Car, BARSAVA e-Hybrid Car

• Worked with 16 cross-functional team and Contributed to conceptual and detailed design, simulation (FEA, CFD), component manufacturing, assembly, and prototyping of electric vehicles
• Gained valuable experience working within a specific industry, applying learned concepts directly into relevant work situations.