Oleh Kucherenko
Roding,Germany
Summary
Experienced Process and Production Engineer with a proven track record in both mass production (LG Energy Solution) and advanced process development (Cellforce Group) for lithium-ion battery cell assembly. Specialized in pre-assembly stages including notching, cutting, lamination, laser cutting, stacking and folding (wrapping) for pouch and prismatic cells. Proficient in PFMEA, control plans, 8D problem-solving, and SPC analysis. Successfully led process optimization, equipment ramp-up (FAT/SAT), and transition from R&D to B-sample stage. Experienced in both high-volume manufacturing environments and innovation-driven startups.
Holds a valid Canadian Work Permit (W-1) and an EU Blue Card (Germany); open to relocation and global opportunities.
Overview
7
7
years of professional experience
1
1
Certification
Work history
Production Engineer – Cell Assembly
Cellforce Group GmbH
Roding, Germany
09.2024 - Current
- Oversaw pre-assembly equipment (notching, lamination, laser cutting) for pouch and prismatic cells .
- Maintained stable parameters and troubleshooting during B-sample production stage.
- Improved OEE, reduced rework, adjusted machines to design specs.
- Ordered and integrated new equipment, including FAT/SAT and installation.
- Supported transfer and ramp-up of production to a new facility.
Process Development Engineer – Cell Assembly
Cellforce Group GmbH
Tübingen, Germany
02.2023 - 08.2024
- Developed and validated notching, lamination, and stacking processes for pouch/prismatic Li-ion cells .
- Led industrialization from zero to B-sample stage, including process documentation.
- Conducted root cause analysis (8D, Ishikawa, 5Whys) and process improvements.
- Collaborated with R&D, quality, and equipment engineering to stabilize line performance.
Process Engineer — Cell Assembly
LG Energy Solution
Wrocław, Poland
10.2019 - 12.2023
- Managed PFMEA, control plans, SOPs, and documentation for serial production.
- Solved production and customer issues using 8D, Ishikawa, Pareto, 5W2H.
- Ensured stable mass production of Li-ion cells through SPC monitoring, RMS analysis, and machine adjustments.
- Supported internal and customer audits (IATF, VDA).
- Led training and knowledge transfer for engineers and operators.
- Participated in ramp-up and stabilization of new lines and equipment.
Intern – Quality Department
Delphi Technologies
Błonie, Poland
03.2018 - 08.2019
- Supported quality documentation: PPAP, PFD, PFMEA, PCP, work instructions.
- Conducted product validation tests and participated in process introduction.
- Managed complaint handling and supported report creation.
- Automated data collection and trained production staff.
Education
Master of Science, Engineer - Department of Mechatronics, the field of Micromechanics.
Warsaw University of Technology
Warsaw, Poland 10/2015 - 01/2019
Master of Science - Applied Mathematics
Lviv Polytechnic National University
Lviv, Ukraine 09/2015 - 12/2016
Bachelor of Science - Applied Mathematics
Lviv Polytechnic National University
Lviv, Ukraine 09/2011 - 06/2015
Skills
- Battery Cell Assembly Processes : Notching, Cutting, Lamination, Laser Cutting, Folding (Wrapping), Stacking
- Formats : Pouch Cells, Prismatic Cells
- Process Engineering : PFMEA, CP, PFD, OPLs, SOPs, DOE
- Root Cause Analysis : 8D, Ishikawa, 5Whys, 4M, Pareto
- Production & Ramp-Up : Equipment commissioning, FAT/SAT, parameter definition, process setup, pilot and pre-series optimization — full experience from A-sample through B- and C-sample to mass production
- Process Optimization : OEE Improvement, Yield Optimization, Scrap Reduction
- Equipment Handling : Machine Setup, Stabilization, Troubleshooting, Preventive Actions
- Cross-Functional Collaboration : Production, R&D, Quality, Suppliers
- Quality Systems : ISO/TS, IATF, VDA
- Statistical Process Control : SPC, Process Capability
- Office & OS : Microsoft Office, Windows, macOS
- Statistical/Simulation Tools : Minitab, Matlab, Python, SPC Chart
- Programming & Databases : SQL Server, Visual Studio, C, Python
- ERP & MES : SAP ERP (basic)
Certification
- DoE Basic Training – SteinbeisBeratungszentrum Six Sigma – Dec 2023
- Industrial Engineering Training – LG Energy Solution Wrocław – Apr 2022
- Six Sigma (Green Belt-level) Training – LG Energy Solution Wrocław – Nov 2020
- 8D Problem Solving Methodology – Delphi Technologies – Oct 2018
- 5Whys Root Cause Analysis – Delphi Technologies – Aug 2018
- ISO/TS 16949 Quality System Basics – Delphi Technologies – May 2018
Languages
English
Advanced
Polish
Advanced
German
Elementary
Ukrainian
Native
Russian
Native
References
References available upon request.
Timeline
Production Engineer – Cell Assembly
Cellforce Group GmbH
09.2024 - Current
Process Development Engineer – Cell Assembly
Cellforce Group GmbH
02.2023 - 08.2024
Process Engineer — Cell Assembly
LG Energy Solution
10.2019 - 12.2023
Intern – Quality Department
Delphi Technologies
03.2018 - 08.2019
Master of Science, Engineer - Department of Mechatronics, the field of Micromechanics.
Warsaw University of Technology
10/2015 - 01/2019
Master of Science - Applied Mathematics
Lviv Polytechnic National University
09/2015 - 12/2016
Bachelor of Science - Applied Mathematics
Lviv Polytechnic National University
09/2011 - 06/2015
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