Tejal Wagh
Aachen
Summary
Adept design engineer with a proven track record at Bajaj Auto Ltd, specializing in BIW part development using NX Siemens-Unigraphics and HyperMesh. Excelled in team collaboration and leadership, significantly enhancing project outcomes. Expertise in CAD modeling and analysis, with a strong foundation in Python basics and effective communication, ensures innovative solutions in engineering design and research.
Overview
4
4
years of professional experience
Work History
Assistant Manager
Bajaj Auto Ltd
Pune
07.2022 - 08.2024
- Worked as a design engineer in the commercial vehicle (3-wheeler) design BIW (body in white) department.
- Developed designs for various parts of BIW, like mudguards, door latches, and hinges, engine access cover, and tailgate by doing 3D modeling on NX Siemens software.
- Created 2D technical drawings with good knowledge of geometric dimensioning and tolerances (GD&T).
- Assisted engineers in the Testing and Validation Department regarding component-level testing and vehicle-level testing.
- Formulated Design Failure Mode Effect Analysis (DFMEA), Design Validation Plan (DVP), and assisted a few managers in drafting design guidelines (DG) for various distinct components.
- Supported engineering design development through analysis and simulation of CAD models on HyperMesh software, one-step forming simulations of various components, sag and over-open analysis of plastic doors, and strength analysis of battery frame analysis.
Research Intern
Advanced Manufacturing Technology Development Centre, IIT Madras
Pune
04.2022 - 06.2022
- Contributed as an intern in the development of a hybrid tool for machining and metal joining purposes.
- Studied the mechanisms of end milling operations (the process for developing the hybrid tool) and the force equations involved to solve them using MATLAB.
- Studied mechanisms of end milling operations (process for developing a hybrid tool) and the force equations involved to solve them using Matlab.
- Analyzed the effects of the various parameters, like spindle speed, helix angle, and rotation factor, on the forces involved in the end milling.
- Provided useful insights for publishing a research paper on the development of a hybrid tool using the end milling process at KITE Innovation Centre.
Project Intern
Walchandnagar Industries Ltd
Pune
12.2020 - 02.2021
- Studied detailed manufacturing processes of these jobs, including milling, grinding, non-destructive testing, destructive testing, welding development section, and quality control.
- Studied the detailed manufacturing of helical and spur gears, and various gearboxes.
Education
MS - Management and Engineering in Production Systems
RWTH Aachen University
01.2025
B.tech - Mechanical Engineering, Minor:Electronics and telecommunication
College of Engineering
Pune01.2022
HSC - Science
Shri Vardhaman Vidyalaya
Maharshtra01.2018
Skills
- NX Siemens-Unigraphics
- AutoCAD
- TeamCentre
- Hypermesh
- Ansys Workbench
- Matlab
- Fusion 360
- Microsoft Office
- Photoshop
- C
- Python basics
- SQL
- Leadership
- Team work
- Event management
- Communication
Projects
Vehicle Dynamics Dashboard | Microsoft Power BI, Microsoft Excel Sep-Nov 2022
- Wrangled the data of two wheeler sports bike durability testings, formulated the data in specific pattern in MS Excel in order to identify trends in testing data.
- Created live dynamic dashboards using various data visualization tools in MS PowerBI that show key comparisons to track progress and take quick updates on it.
- Built a logical platform to help the durability testing department decide which keywords to target for taking quick updates to provide useful insights during presentations.
Pneumatic Everting Robot-Design,Prototype,Applications | Aug 2021-May 2022
- Tested several polymers on UTM (Universal Testing Machine) for the selection of the most appropriate material for the Pneumatic Everting Robot according to the required properties for it like the strength of the material, thermal properties, pressure,etc. Designed the robot in Solidworks and then simulated it in the MAtlab Simulink for the path recognition and did analysis of it on the Ansys for meeting the strength requirements further comparing them with the results of the actual testing on the UTM.
- Did Prototype of the robot with passive steering mechanism and also installed various applications like camera, sensors on the robot for achieving the desired results
Leadership Experience
- Media Head, Society of Women Engineers- SWE COEP, 07/20 - 07/21, Led SWECOEP club Media department and conducted various online activities like inauguration, workshops, orientations for juniors, etc., Handled all social media activities related to the club like managing the Instagram, LinkedIn accounts.
- Media Head, TEDxCOEP Club, 08/20 - 07/21, Led the Media Department of TEDxCOEP where all the related activities to social media, advertising were done., Conducted Online TEDxCOEP event during COVID times and cultivated social media following across various platforms for the same.
Accomplishments
- Recipient of Women in Engineering scholarship by RWTH Aachen University.
- Recipient of Special Achievement Award on account of Women's Day.
Languages
English
First Language
German
Elementary (A2)
A2
Timeline
Assistant Manager
Bajaj Auto Ltd
07.2022 - 08.2024
Research Intern
Advanced Manufacturing Technology Development Centre, IIT Madras
04.2022 - 06.2022
Project Intern
Walchandnagar Industries Ltd
12.2020 - 02.2021
MS - Management and Engineering in Production Systems
RWTH Aachen University
B.tech - Mechanical Engineering, Minor:Electronics and telecommunication
College of Engineering
HSC - Science
Shri Vardhaman Vidyalaya
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