Raman Gera
Mechatronics & Robotics Engineer
Erfurt
Summary
Dynamic and results-driven engineering professional with hands-on experience in production and process engineering, specializing in mechatronics and robotics. Recently completed Master Thesis at Melexis GmbH, focusing on Preventive and Predictive Maintenance of Pogo Pin Contactors, achieving a remarkable 230% increase in pin lifetime through the application of Six Sigma tools, cleaning maintenance procedures, and decision tree algorithm.
Proficient in utilizing optical AI tools such as Keyence and Cognex AI Microscope to enhance maintenance processes. Possesses a Green Six Sigma belt and expertise in lean production, with technical skills in Catia and Ansys.
Holds a Bachelor's degree in Automotive Engineering, with practical experience from Royal Enfield’s Product Strategy Department and a notable achievement in developing a Formula Student Race car for Supra SAE India. Aiming to leverage engineering and automation skills in the semiconductor and automotive industry.
Overview
6
6
years of professional experience
3
3
Certifications
Work History
Werkstudent / Master Thesis Student
Melexis GmbH
07.2023 - 08.2024
- Conducted research and analysis for preventive and predictive maintenance of Pogo Pin Contactors.
- Achieved 230% increase in pin lifetime through application of Six Sigma tools, advanced cleaning maintenance procedures, and decision tree algorithms.
- Utilized optical AI tools such as Keyence and Cognex AI Microscope to enhance maintenance processes.
- Contributed to development and implementation of maintenance strategies, resulting in 51% increase in maintenance profit.
Graduate Engineering Trainee
Royal Enfield
08.2020 - 08.2021
- Completed mandatory industrial training in motorcycle manufacturing and assembly.
- Joined Global Product Strategy - Advanced Concepts department.
- Focused on developing an EV motorcycle product by researching technology trends in EV automotive market, EV policy laws, and charging infrastructure.
- Contributed to advanced product development with insights into emerging technologies and market requirements.
Production Intern
JTEKT
05.2019 - 07.2019
- Training in manufacturing and assembly techniques for steering assembly.
- Led a Six Sigma project, reducing rejections in Yoke Plunger Tightening by 40% using Six Sigma tools and methodologies.
- Reconfigured factory layout to decrease cycle time and boost manufacturing efficiency.
- Applied lean manufacturing principles to optimize production processes and improve overall workflow.
Summer Intern
UNO MINDA Group
06.2018 - 07.2018
- Trained in high-pressure die casting department, specializing in die casting of motorcycle components.
- Gained hands-on experience with ZITAI die casting machines and their operation.
- Applied material science and lean manufacturing principles to reduce rejections and errors in high-pressure die casting of brake levers by 20%.
- Contributed to improving production quality and efficiency in casting operations.
Education
Master of Engineering - Mechatronics And Robotics
Hochschule Schmalkalden
Schmalkalden, Germany 04.2001 -
Bachelor of Technology - Automotive Engineering
University of Petroleum And Energy Studies
Dehradun, India 04.2001 -
Skills
Process Development
Six Sigma Methodologies
Automation Technologies
Scanning Electron Microscopy
Optical microscopy
Cross-Functional Teamwork
Languages
English
Bilingual or Proficient (C2)
German
Elementary (A2)
Certification
Green Six Sigma Belt
Software
Catia V5
Ansys
C
Power BI
Timeline
Werkstudent / Master Thesis Student
Melexis GmbH
07.2023 - 08.2024
Graduate Engineering Trainee
Royal Enfield
08.2020 - 08.2021
Production Intern
JTEKT
05.2019 - 07.2019
Summer Intern
UNO MINDA Group
06.2018 - 07.2018
Master of Engineering - Mechatronics And Robotics
Hochschule Schmalkalden
04.2001 -
Bachelor of Technology - Automotive Engineering
University of Petroleum And Energy Studies
04.2001 -
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