Rohit Kiran Dhumal

• Actively contributing to Mercedes-Benz BL5, BL5-Plus, and BL7 projects using CATIA V5 R19.
• Conducting detailed kinematic investigations for car environment space.
• Implementing Statements of Requirements (SOR) and ensuring compliance with customer specifications.
• Managing packaging for front-row structures for MMA.
• Performing prototype drawings, DFMEA, and serial drawing support activities.
• Coordinating with the Indian design team for seamless collaboration and project support.
• Investigating new concepts such as HV vertical spindle drives and HV racks.

• Designed and packaged front-row structures, lumbar supports, footrests, and rear seat entertainment systems.
• Created detailed GD&T drawings and variant-specific charters for manufacturing.
• Designed second-row seat structures ensuring adherence to stringent safety and comfort standards.
• Conducted tolerance stack-ups, fitment analyses, and packaging optimization.
• Supported regulatory test designs including crash, back-pull, and luggage retention tests.
• Collaborated with FEA teams to refine designs based on analytical validations.
• Managed initial packaging and structural designs for front-row seats.
• Conducted strength validations using FEA trials and ensured compliance with customer specifications.
• Held regular design review meetings with the client to align on project objectives.
• Designed comprehensive packaging solutions for front-row seat structures.
• Investigated and implemented innovative concepts like HV vertical spindle drives and HV racks.
• Provided DFMEA and serial drawing support to ensure robust manufacturing outcomes.
• Responsible for holistic design engineering of MFAII seat structures.
• Conducted preliminary packaging for mechanisms and structural components based on Daimler standards.
• Performed comprehensive tolerance analyses and manufacturing feasibility studies.
• Worked closely with FEA teams to validate designs against safety and durability benchmarks.
• Interacted with clients during onsite design reviews to finalize solutions and incorporate feedback.
• Specialized in regulatory compliance, design validation, and multi-stakeholder collaboration for premium automotive seating projects.
• Onsite Deputation Experience (Germany):

1.Daimler/BMW FBKII: 3 months in 2015

2.Daimler MFAII: 3 months in 2016

3.BMW G70: 2 months in 2017

4.Volvo SPA2 & Daimler MMA: 2 years (Jan 2019 – Dec 2020)

5.Daimler MMA: 2 months (June 2022 – July 2022)

• Provided detailed engineering and design modifications for RSA Nissan seat structures.
• Created production-ready drawings using GD&T with a focus on manufacturability.
• Designed chartered drawings for multiple seat variants.

• Delivered mechanical engineering lectures and practical sessions aligned with curriculum standards.
• Designed and developed academic resources, fostering an engaging learning environment.
• Planned and set up laboratory infrastructure to support advanced technical education.

• Conceptualized and developed SUV seat structures to achieve cost and regulatory targets.
• Optimized weight through VAVE initiatives while preserving design functionality.
• Created detailed BOMs and collaborated with suppliers to enhance manufacturability.
• Engineered 2nd-row bench and 3rd-row side-facing seat mechanisms.
• Conducted kinematic analyses and metal-to-metal studies for cushion flip features.
• Developed benchmarking strategies and implemented best practices from competitive designs.
• Delivered RFQ concepts such as dual-occupant armrests and height adjuster packaging.
• Led teardown exercises for seats to identify and implement cost-effective improvements.