Sagar Shinde
Marburg,HE
Summary
A highly energetic, motivated, and dedicated professional with 12+ years of professional experience in executing Automation projects with domain expertise in DCS systems (DeltaV) responsible for design, documentation, implementation, testing & change management of process control systems for pharmaceutical batch industry clients. Currently working as a front-line Sr. Automation engineer for GSK Vaccines, Marburg (on behalf of Sigma Process & Automation GmbH) to provide extensive automation support (HW & SW) for DeltaV Process automation and AMS system in regulated GMP environment. Previous job Experience includes developing DeltaV programming as per S88 standards (database as well as HMI), I&C engineering, third-party interfaces for plant automation, customer support and Site activities for various projects, FAT, SAT, I&C commissioning remote support in different world areas like EU, MEA & UK.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Front Line Senior Automation Engineer (DeltaV) at GSK Vaccines, Marburg
GSK Vaccines
02.2019 - Current
- Provide front line Automation support for DeltaV (HW & SW) process Automation & AMS system to ensure continuous and smooth operation of regulated Vaccine production.
- 24/7 on call support (for DeltaV Process and AMS system) to the operation facilities per requirements.
- Configuration Batch items such as Equipment modules, Phases, Recipes, etc as per S88 standards.
- Automation Change Requests (ACR’s), Deviations and CAPA support.
- Responsible for In-house DeltaV expansion projects, recipe design and modifications, etc.
- DeltaV Hardware and software maintenance support, including daily health checks.
- Perform design studies and quality documents (IQ, OQ, test specs, etc) for projects according to the project specifications and in line with the applicable procedures and quality plans.
- Lifecycle & Engineering Document Control (HW & SW) including, SDS, FS, Alarm & Parameter lists, Test Specifications, IOQ documents, etc.
Sr. Automation Engineer
Emerson Export Engineering Centre
12.2012 - 02.2019
- DeltaV System set up and design (HD & SW).
- Conducting DeltaV control system FAT in the presence of customer.
- Integrated FAT of DeltaV system with other third-party control systems using TCP/IP, Modbus communication.
- Development of Database and HMI, Library Design for DCS System
- Development of project standards and guidelines.
- Change control and technical deviation analysis during internal test and FAT.
- Coordination with customer, FSO and project team as per project demands.
- Preparation and review of Detailed design specification documents.
- Major clients worked with (includes Remote Support)
- Biogen, Denmark
- SNB-2 Voyager, Netherlands.
- Novartis, Singapore
- British Petroleum, Aberdeen, UK
- SHELL FRANKLIN, USA
- SASOL, USA
Instrumentation & Control Engineer
ASTEC LIFESCIENCES LTD
06.2009 - 06.2010
- Installation& calibration & commissioning of various field Instruments
- Preparation of engineering deliverables like, I/O list, Cable
- Schedule, control room layout, console layout, Hook-up drawings, etc.
- Commissioning support for inhouse site activities.
- Installation, calibration & preventive maintenance of various field instruments.
- Panel wiring, erection & commissioning
- P&ID review, Datasheet preparation.
- Instrument hook ups, BOM preparation.
Education
Bachelor of Instrumentation and Control -
North Maharashtra University
Diploma in Instrumentation Engineering - undefined
IOPE, Lonere
Skills
- Emerson DeltaV, S88
- OSIsoft-PI System
- PLC System Support, Ifix
- Communication protocols as HART, Foundation Field Bus, Profibus, Modbus & Wireless
- Siemens PCS7 awareness
- Syncade MES awareness
Additional Training /Skills
- 7009, 7016 Emerson DeltaV Batch Implementation Training
- Design and implementation of S88 Batch solutions Training
- 7037 Third party Communication Bus Interface with DeltaV Training
- CGMP (Good Manufacturing Practice), GAMP
- Strong Microsoft Office Skills (Excel, Visio, PowerPoint, Word, Outlook)
- Techshare & EasyDoc, SAP manager writer training.
- Direct interaction with, client, vendors, OEMs, and other work groups.
- Support and guide graduates and team members in daily business.
- Ability to work in multicultural environment and a good team player.
- Strong interpersonal, convincing and communications skills
- German Language B2 Certification from Max Mueller Bhavan (Goethe Institute)
Certification
DeltaV implementation 7009
DeltaV Batch implementation 7016
DeltaV Virtualisation 7023
Deltav Hardware & troubleshooting 7018
Languages
English
Bilingual or Proficient (C2)
German
Upper intermediate (B2)
Timeline
Front Line Senior Automation Engineer (DeltaV) at GSK Vaccines, Marburg
GSK Vaccines
02.2019 - Current
Sr. Automation Engineer
Emerson Export Engineering Centre
12.2012 - 02.2019
Instrumentation & Control Engineer
ASTEC LIFESCIENCES LTD
06.2009 - 06.2010
Diploma in Instrumentation Engineering - undefined
IOPE, Lonere
Bachelor of Instrumentation and Control -
North Maharashtra University
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