Summary
Overview
Work History
Education
Skills
Certification
Personal Information
Projects
Timeline
Generic
SAYED ZISHAN ALI

SAYED ZISHAN ALI

Mechanical Design Engineer
Herrenberg,BW

Summary

Mechanical Design Engineer with 4+ years of experience in designing and optimizing mechanical systems using CAD tools like SolidWorks, CATIA V5, and Autodesk Inventor. Proficient in simulation and analysis with ANSYS, MATLAB, and Star CCM+, ensuring performance and efficiency. Skilled in managing full product development lifecycles and applying GD&T for precision. Experienced with ERP systems (M1) and compliance with international standards. Strong team player and project contributor with a proven record of delivering high-quality results ahead of schedule and within budget.

Overview

4
4
years of professional experience
5
5
Certifications
3
3
Languages

Work History

Mechanical Design Engineer

Astley Signs Ltd.
01.2023 - 04.2024
  • Spearheaded the creation of detailed 3D models and assemblies using Autodesk Inventor, improving design precision and project efficiency
  • Applied Geometric Dimensioning and Tolerancing (GD&T) principles to ensure precise part specifications and seamless assembly compatibility, enhancing manufacturing accuracy
  • Managed product lifecycle from concept to production, ensuring compliance with rigorous quality standards and industry benchmarks
  • Optimized production processes through effective implementation of the M1 ERP system, enhancing data management and operational workflows
  • Delivered projects ahead of schedule by streamlining design and development phases, significantly reducing time-to-market for new products
  • Resolved complex engineering challenges through innovative solutions and advanced simulation techniques, increasing product reliability and performance
  • Designed and developed sheet metal components, applying best practices for manufacturability, bending allowances, and material optimization to enhance structural integrity and cost efficiency

Design Engineer

CAD Academy
07.2018 - 11.2020
  • Developed and refined mechanical components and assemblies across various CAD platforms, enhancing design accuracy and usability
  • Applied Geometric Dimensioning and Tolerancing (GD&T) principles to ensure precision in designs, optimize manufacturability, and maintain compliance with quality standards
  • Facilitated cross-functional collaboration, ensuring project specifications were met and integrating feedback effectively into design processes
  • Conducted training sessions on mechanical design software, elevating team capabilities and ensuring consistent application of best practices
  • Improved project technical compliance through rigorous assessment and adaptation to meet industry standards and client expectations

Data Analyst

Accenture
07.2017 - 07.2018
  • Implemented and optimized business transformation logic, achieving a 70% reduction in manual testing through automated procedures
  • Managed extensive data analysis projects using SQL and Tableau, providing actionable insights to improve business processes and decision-making
  • Utilized JIRA for project tracking, ensuring timely delivery of development milestones and maintaining high standards of quality and accuracy
  • Collaborated with cross-functional teams to ensure the successful execution of Informatica workflows and maintain system integrity

Education

Master of Science - Automotive Engineering

Coventry University
Coventry, England
04.2001 - 01.2022

Bachelor of Engineering - Mechanical Engineering

Chhattisgarh Swami Vivekanand Technical University
Bhilai
04.2001 - 01.2017

Skills

SolidWorks

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Certification

Professional AutoCAD

Personal Information

  • Date of Birth: 03/08/93
  • Gender: Male
  • Nationality: Indian

Projects

Title: Designed a Wind Turbine Gearbox
Duration: 3 months

→Executed Torque and Stress Analysis through Ansys to evaluate performance and structural integrity of gearbox
→Performed Stress Analysis to identify potential failures in Gearbox via ANSYS by contributing to system's robustness
→Assessed & mitigated potential failures in Gearbox by showcasing engineering expertise by devising & proposing solutions
→Successfully modeled three-stage gearbox by employing CATIA V5, finalized design by using Autodesk Fusion 360 and CAD

Title: Designed a wing for a hatchback car
Duration: 3 months

→Engineering the rear wing for a hatchback car by utilizing Star CCM+ for aerodynamic simulation
→Evaluated aerodynamic properties of the rear wing by analyzing trends and magnitudes of moments relative to the angle of attack
→Investigated forces, moments & pressure distribution based on yaw angle to gain a comprehensive understanding of the wing's performance under varying conditions

Title: Project: Designed a Cycle Frame
Duration: 3 months

→Modelled racing bicycle frame in Catia V5
→Written MATLAB script for numerical FEA of the frame structure
→Performed mesh convergence study in Hypermesh
→Performed topology optimisation in Hypermesh

Timeline

Mechanical Design Engineer

Astley Signs Ltd.
01.2023 - 04.2024

Design Engineer

CAD Academy
07.2018 - 11.2020

Data Analyst

Accenture
07.2017 - 07.2018

Master of Science - Automotive Engineering

Coventry University
04.2001 - 01.2022

Bachelor of Engineering - Mechanical Engineering

Chhattisgarh Swami Vivekanand Technical University
04.2001 - 01.2017
SAYED ZISHAN ALIMechanical Design Engineer