Shabarees Shanmugasundaram
Erfurt
Summary
A Mechanical and Industrial Engineer professional with 6 years of experience specialized in the lean, six sigma and continuous improvement. A Black Belt with hands on experience with ETL, BI reporting and statistical data analysis. Interested in implementing autonomous data analysis driven manufacturing with a focus on lean and six sigma.
Overview
11
11
years of professional experience
8
8
years of post-secondary education
1
1
Certification
3
3
Languages
Work History
CI Engineer
Melexis
Erfurt
03.2022 - 10.2023
- Implementing lean, quality and Operational Excellence in probing, final test and backend through manufacturing data analysis
- Extracting, validating and maintaining various data through process mining using ETL pipeline and cloud storage
- Created and maintaining several BI dashboards to aid manufacturing operations
- Overall Equipment Efficiency (OEE), Probing Error, PMI error, OCR error, retest, Contact Site availability dashboards for Final testing
- Error downtime and performance indexes dashboards for probing
- Implemented poka yoke (error proofing) for labeling and shipment of delivery and reduced over processing of material processing in backed, saving 10,000 Euro per year.
- Conducting regular review meeting for OEE and error downtime, performing
- Root Cause Analysis (RCA-five why analysis) and implementing corrective/ preventive actions (CAPA).
Mechanical Engineer
Halliburton, L&T Technology
Spring, Texas
03.2020 - 09.2020
- Responsible for Customer communication, delivery, and compliances
- Prepare production schedule based on lead time, quotation and make or buy decision
- Maintain and improve KPI, metrics, ROI and manufacturing support.
Product Engineer II, Lead
Productive Resources
Waterloo, Iowa
05.2019 - 02.2020
- Prepare and schedule production for R&D manufacturing, creating work instructions
- Improve and adjust production to match lead time and demand
- Lean external auditor for John Deere
- Worked on improving lean manufacturing, reducing bottle neck and streamlining manufacturing.
External Consultant Lean (Pro Bono)
S.N. Engineering
Coimbatore
07.2017 - 08.2017
- Implemented value stream mapping, 5S, Kanban pull system, and revised the floor layout and material ordering system to increase operational capacity by 20%
- Improved On Time Delivery (OTD) from 86% to 98% and reduced Lead Time (LT) from 21 days to 14 days.
Surface Wellhead Engineer, Team Lead
Schlumberger
Coimbatore
04.2013 - 06.2017
- Designed, tested, and validated the Wellhead products based on customer requirements and market strategy
- Lead team of 2 Engineer and 1 designer
- Personal Info
- Location: Weimar, Germany
- Phone:
Education
Master of Science - Digital Engineering (part Time)
Bauhaus University
Weimar, Germany 05.2021 - Current
Master of Science - Industrial Engineering
University At Buffalo
Buffalo, NY, USA 05.2017 - 05.2019
Bachelor of Science - Mechanical Engineering
Bannari Amman Institute of Technology
Erode, India 05.2008 - 05.2012
Skills
Statistical Data Analysis
Certification
Certified Six Sigma Black Belt (ID: 65728974)
Timeline
CI Engineer
Melexis
03.2022 - 10.2023
Master of Science - Digital Engineering (part Time)
Bauhaus University
05.2021 - Current
Mechanical Engineer
Halliburton, L&T Technology
03.2020 - 09.2020
Product Engineer II, Lead
Productive Resources
05.2019 - 02.2020
External Consultant Lean (Pro Bono)
S.N. Engineering
07.2017 - 08.2017
Master of Science - Industrial Engineering
University At Buffalo
05.2017 - 05.2019
Surface Wellhead Engineer, Team Lead
Schlumberger
04.2013 - 06.2017
Bachelor of Science - Mechanical Engineering
Bannari Amman Institute of Technology
05.2008 - 05.2012