Shabarees Shanmugasundaram
Erfurt
Summary
A Mechanical and Industrial Engineer professional with 6 years of experience specialized in the lean, six sigma and continuous improvement. A Black Belt with hands on experience with ETL, BI reporting and statistical data analysis. Interested in implementing autonomous data analysis driven manufacturing with a focus on lean and six sigma.
Overview
11
11
years of professional experience
8
8
years of post-secondary education
1
1
Certification
3
3
Languages
Work History
CI Engineer
Melexis
Erfurt
03.2022 - 10.2023
- Implementing lean, quality and Operational Excellence in probing, final test and backend through manufacturing data analysis
- Extracting, validating and maintaining various data through process mining using ETL pipeline and cloud storage
- Created and maintaining several BI dashboards to aid manufacturing operations
- Overall Equipment Efficiency (OEE), Probing Error, PMI error, OCR error, retest, Contact Site availability dashboards for Final testing
- Error downtime and performance indexes dashboards for probing
- Implemented poka yoke (error proofing) for labeling and shipment of delivery and reduced over processing of material processing in backed, saving 10,000 Euro per year.
- Conducting regular review meeting for OEE and error downtime, performing
- Root Cause Analysis (RCA-five why analysis) and implementing corrective/ preventive actions (CAPA).
Mechanical Engineer
Halliburton, L&T Technology
Spring, Texas
03.2020 - 09.2020
- Responsible for Customer communication, delivery, and compliances
- Prepare production schedule based on lead time, quotation and make or buy decision
- Maintain and improve KPI, metrics, ROI and manufacturing support.
Product Engineer II, Lead
Productive Resources
Waterloo, Iowa
05.2019 - 02.2020
- Prepare and schedule production for R&D manufacturing, creating work instructions
- Improve and adjust production to match lead time and demand
- Lean external auditor for John Deere
- Worked on improving lean manufacturing, reducing bottle neck and streamlining manufacturing.
External Consultant Lean (Pro Bono)
S.N. Engineering
Coimbatore
07.2017 - 08.2017
- Implemented value stream mapping, 5S, Kanban pull system, and revised the floor layout and material ordering system to increase operational capacity by 20%
- Improved On Time Delivery (OTD) from 86% to 98% and reduced Lead Time (LT) from 21 days to 14 days.
Surface Wellhead Engineer, Team Lead
Schlumberger
Coimbatore
04.2013 - 06.2017
- Designed, tested, and validated the Wellhead products based on customer requirements and market strategy
- Lead team of 2 Engineer and 1 designer
- Personal Info
- Location: Weimar, Germany
- Phone:
Education
Master of Science - Digital Engineering (part Time)
Bauhaus University
Weimar, Germany 05.2021 - Current
Master of Science - Industrial Engineering
University At Buffalo
Buffalo, NY, USA 05.2017 - 05.2019
Bachelor of Science - Mechanical Engineering
Bannari Amman Institute of Technology
Erode, India 05.2008 - 05.2012
Skills
Statistical Data AnalysisLean and Six Sigma
Hypothesis testing
ML algorithms and Regression
Computre Aided design (CAD)
Google Big Query, Google Data Studio, Tableau and Data Bricks (ETL)
Minitab
Microsoft office suite (Word, Excel, Presentation and Visio)
Java, Python (pySpark, pandas, Numpy), SQL, Google Apps Script, GitHub
Certification
Certified Six Sigma Black Belt (ID: 65728974)
Timeline
CI Engineer
Melexis
03.2022 - 10.2023
Master of Science - Digital Engineering (part Time)
Bauhaus University
05.2021 - Current
Mechanical Engineer
Halliburton, L&T Technology
03.2020 - 09.2020
Product Engineer II, Lead
Productive Resources
05.2019 - 02.2020
External Consultant Lean (Pro Bono)
S.N. Engineering
07.2017 - 08.2017
Master of Science - Industrial Engineering
University At Buffalo
05.2017 - 05.2019
Surface Wellhead Engineer, Team Lead
Schlumberger
04.2013 - 06.2017
Bachelor of Science - Mechanical Engineering
Bannari Amman Institute of Technology
05.2008 - 05.2012