Industrial Engineer with 2+ years of experience in Bottleneck Analysis, Cost Reduction, and Manpower Optimization. Skilled in Inventory Optimization, Lean Manufacturing, TOC, and Supply Chain Digitalization. Proficient in Process mapping, Data Analytics, Dashboard generation and Automation. Adept at using Power BI, MS 365 and CATIA V5 to drive data-driven decision-making and process efficiency, and currently pursuing M.Eng. inAutomotive Production Engineering at TH Ingolstadt. I am looking forward to joining the team where I can apply my expertise and contribute to innovative engineering solutions.
Hi, I’m
Sunit Satpute
Industrial Engineer
Ingolstadt
Summary
Overview
3
years of professional experience
7
years of post-secondary education
2
Languages
20
Plus project execution
Work History
Holistic ConsultingPune, Maharashtra
Business Consultant
03.2023 - 03.2024
Job overview
- Executed 20+ client projects in the Automotive, FMCG, and Electrical sectors, analyzed inventory and logistics costs, and optimized supply chain performance.
- Implemented Theory of Constraints (TOC) & Critical Chain Project Management (CCPM), performing bottleneck analysis to identify process constraints, leading to a 40% inventory reduction and 30% improved cash flow.
- Developed Buffer Management Reports and dashboards, ensuring On-time in Full (OTIF) and On-time project completion.
- Collaborated with teams to tackle production challenges and enhance operational efficiency
- Conducted training on Effective use of MS Office tools for enhanced productivity and Fundamentals of TOC for client teams.
Eskay IndustriesPune, Maharashtra
Graduate Engineer Trainee
08.2022 - 02.2023
Job overview
- Implemented 5S methodology on the shop floor, improving waste management and workplace organization.
- Developed a color-coded (RYG) inventory system, enhancing stock visualization and order accuracy.
- Contributed to research and design of Injector Body Fixture for CNC operation, incorporating technological advancements and prototype development using Catia V5.
L.E. TransformationPune, Maharashtra
Project Intern
03.2022 - 06.2022
Job overview
- Eliminated inefficiencies (Muda) in Godrej Agrovet Limited, Mahad, Maharashtra, India chemical plant operations, created SOPs (Standard Operating Procedures) for the manufacturing process, leading to a 10% reduction in defects and an increase in overall product consistency
- Prepared Standard Operating Procedures (SOPs) for recurring issues, streamlining resolution processes to enhance efficiency.
- Conducted time studies, resulting in an increase of workforce efficiency by 31% and reduced labor costs by 22%.
Tata Motors Ltd. (Commercial Vehicles)Pune, Maharashtra
Industrial Engineer Intern
08.2021 - 02.2022
Job overview
- Conducted thorough analysis of production processes and Applying Maynard Operations Sequencing Technique in the Engine and Rear Axle Plants
- In 3.3L and 5L Engine Machining Plant, identifying inefficiencies and recommending improvements that led to a 15% increase in overall efficiency
- Implemented process improvements, including the introduction of new equipment and changing workflows, leading to a 20% decrease in manufacturing CT and a 12% increase in overall productivity
- Achieved a 31% manpower optimization and a 31% cost reduction in the Rear Axle Assembly Plant through line balancing and streamlining operations
Education
Technische HochshuleIngolstadt, Germany
Masters of Engineering from Automotive Production Engineering
03.2024 - Current
University Overview
Vishwakarma Institute of TechnologyPune, India
Bachelor of Technology from Industrial Engineering
08.2019 - 07.2022
University Overview
Government Polytechnic Awasari KhPune, India
Diploma from Automotive Engineering
09.2016 - 07.2019
University Overview
Skills
Microsoft Office (Advanced Excel and PowerPoint)
undefinedTimeline
Technische Hochshule
Masters of Engineering from Automotive Production Engineering
03.2024 - Current
Business Consultant
Holistic Consulting
03.2023 - 03.2024
Graduate Engineer Trainee
Eskay Industries
08.2022 - 02.2023
Project Intern
L.E. Transformation
03.2022 - 06.2022
Industrial Engineer Intern
Tata Motors Ltd. (Commercial Vehicles)
08.2021 - 02.2022
Vishwakarma Institute of Technology
Bachelor of Technology from Industrial Engineering
08.2019 - 07.2022
Government Polytechnic Awasari Kh
Diploma from Automotive Engineering
09.2016 - 07.2019
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